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Basically Boiler efficiency can be tested by the following methods: 1) The Direct Method:Where the energy gain of the working fluid (water and steam) is compared with the energy content of the boiler fuel. 2) The Indirect Method:Where the efficiency is the difference between the losses and the energy input. 1.6 The Direct Method Testing 1.6.1
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Steam Generation Rate (gal/day) = Steam Rate (pounds/day) ÷ 8.314 (pounds/gal) Step 2: Estimate Feed Water Rate using the Steam Generation Rate and Cycles of Concentration. The feed water supplied to the boiler is equal to the sum of the steam leaving the boiler and the blowdown discharged from the boiler.
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It is assumed that boiler feedwater preheat from ambient to condensate temperature (usually about 200°F) will be done by heat exchange against a process stream, outside the boiler island battery limits, with only some "top-up" heat recovery against hot boiler blowdown. The use of steam to preheat boiler feedwater was common when energy
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